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A Conair Convair CV-580 drops a load of retardant to support helitack crews working on the ground to contain a fire. Conair Photo

Special report: Fire in Fort Mac

By Lisa Gordon

Published on: July 27, 2016
Estimated reading time 24 minutes, 36 seconds.

From bucket-equipped helicopters to giant four-engine air tankers, the aviation industry came together in the fight for Fort McMurray.

Even back in February, aerial firefighters were predicting a busy fire season in Western Canada. A relatively mild winter had given way to a dry spring with above seasonal temperatures, creating the perfect conditions for a wildfire.

A Conair Convair CV-580 drops a load of retardant to support helitack crews working on the ground to contain a fire. Conair Photo
A Conair Convair CV-580 drops a load of retardant to support helitack crews working on the ground to contain a fire. Conair Photo

On April 19, Alberta Agriculture and Forestry put its contracted aerial firefighting crews on duty–a week earlier than usual–to open lookout towers and perform designated smoke patrols.

Sunday, May 1, was a scorcher. Heather Pelley–a Bell 407 pilot with Summit Helicopters whose machine is contracted full-time to Forestry–spent the day on standby at the Grayling Creek Fire Base, 45 kilometres south of Fort McMurray, Alta. Crews were on “man-up alert,” meaning they had to be in the air within 10 minutes of receiving a call. Around 4:30 p.m. that afternoon, the call came.

“It was hot, so hot, that day,” recalled Pelley. “I remember I was sitting on the patio not far from the machine playing my guitar. Then we got a call. Instead of a smoke patrol, it was a detection message.”

Pelley and her four-person helitack (HAC) crew were airborne in minutes. “As I was lifting up from the fire base, the dispatch office started to relay the coordinates. But as I cleared the trees, it was very apparent that we didn’t need them,” she said.

Smoke was clearly visible about 50 kilometres away. “We pointed the nose toward it and I’ll never forget it. It [the fire] was already bent over with wind and it was intense.”

They–along with an Alpine Helicopters Bell 212 flown by Dave Mulock and carrying another HAC crew–were the first helicopters on scene. After dropping off her crew, Pelley began bucketing.

But the fire, later dubbed “The Beast,” was a challenge right from the start. The head was already crowning; flames and black smoke made it impossible to attack it from that angle. The tail end of the fire was burning in grass under high voltage transmission lines.

Pelley and Mulock were bucketing out of the nearby Horse Creek Canyon, dropping water on the grass fire to protect the HAC crews, while trying to avoid the power lines below.

Equipped with four turbine engines, the L-188 Electra air tanker cruises at 330 knots when loaded with retardant. Endurance is approximately four to 4.5 hours of flight time. Richard McGuire/Osoyoos Times Photo
Equipped with four turbine engines, the L-188 Electra air tanker cruises at 330 knots when loaded with retardant. Endurance is approximately four to 4.5 hours of flight time. Richard McGuire/Osoyoos Times Photo

Air tankers and a bird dog aircraft were called in immediately.

“When bird dogs show up on a wildfire, they start directing the activity,” said Pelley. “Ours was super calm, but he had a very distinct sense of urgency to his voice that I’ve never heard on any other fire. He told the radio room it was priority one for the province.”

With tankers on the way, Pelley was assigned to fight a new fire that had sprung up in Fort McMurray’s TaigaNova industrial park. The flames were just 100 feet from a row of houses.

“I started bucketing out of the Athabasca [River] on that. Dave [Mulock of Alpine Helicopters] was already working on it, along with Highland Helicopters; Canadian Helicopters came in and dropped a Forestry crew,” said Pelley.

As she approached on final with a load of water, she could see people on the ground below, throwing buckets of water onto small fires that were taking hold on the grass around the buildings. “The fire was curling over and dropping down on them.”

She flew until sundown that night. Friends in Fort McMurray called her, asking what they should do. “I told them, ‘Be packed and ready to go; be vigilant.'”

Epic battle

At the time of writing on June 10, the wildfires in and around Fort McMurray had waged an unrelenting attack for six weeks. They had consumed an estimated 581,586 hectares, forced the evacuation of more than 80,000 people, crossed into Saskatchewan, and had an estimated perimeter of 984 kilometres.

A total of 2,794 firefighters and support staff, 147 helicopters, 233 pieces of heavy equipment and 16 air tankers were battling not just the Fort McMurray fire, but an additional 22 active Alberta wildfires.

Helicopters played a huge role in fighting the Fort McMurray fires. Here, a Vortex Helicopters AS350 AStar skirts a cloud of smoke. Jason Franson/CP Photo
Helicopters played a huge role in fighting the Fort McMurray fires. Here, a Vortex Helicopters AS350 AStar skirts a cloud of smoke. Jason Franson/CP Photo

With all hands on deck, it’s not surprising that the helicopter community figures prominently in the epic battle.

Since the fire began, most of the helicopter fleet at Fort McMurray-based Wood Buffalo Helicopters has been hired for local fire support, while other aircraft were assigned to initial attack duties on other wildfires. The company’s president and CEO, Michael Morin, told Skies that as of May 31, his fleet had flown a total of 1,400 firefighting hours. During busy periods, each machine averaged about six hours per day.

“When the city was evacuated on Tuesday, May 3, we were still in place supporting the fleet,” remembered Morin. “We evacuated our hangar the next day, because we knew the fire was going to hit the airport. It was inevitable. We left at noon–the mechanics by road with trucks and trailers, and the pilots with the aircraft. We repositioned to an oil camp 25 miles southwest of Fort Mac, the AOC Hangingstone camp.”

The next morning, Morin’s group and all fire personnel were forced to abandon that camp as the fire grew closer. They chose to breach the edge of the blaze and go back to their home base at the Fort McMurray airport. “There was very heavy toxic smoke coming from the burned [Chateau Nova] hotel so the air quality was a severe challenge,” he said. “There was no electricity, water, gas, no Internet and poor cell service.”

Although an intense ground fire had swept through the woods just behind the hangar, Morin’s building was remarkably untouched.

Pilots and maintenance crews opted to stick it out, remaining on site with the help of respiratory masks and temporary portable housing units brought in by Wood Buffalo Helicopters. The company’s hangar was scheduled for professional cleaning and restoration; meanwhile, it lost a 12-bedroom crew house to the fire, with other residences expected to be out of commission for months.

The hangar is still standing over at family-owned Vortex Helicopters, too. Owners Ryan and Corie-Ann McAssey celebrated their 12th wedding anniversary on May 1 with the acquisition of a new Bell 212. Just a few hours later, all hell broke loose.

Corie-Ann and their three children fled the city to family in Lac La Biche, 290 kilometres south of Fort McMurray, where they will remain until their home– which was saved, along with their hangar–can be assessed and cleaned.

Meanwhile, Ryan remains in Fort McMurray, flying fire support and servicing regular contracts as needed.

“All hands to the pump”

Since the 2016 fire season began with a bang on April 19 in Western Canada, aerial firefighting companies have been going full tilt.

“It’s basically been all hands to the pump,” said Paul Lane, vice-president and chief operating officer at Air Spray. “In all honesty, there were days when we did a sit rep [situation report] and it seemed there might be almost too much tin in the air. On my screen, I can watch where all our aircraft are in real time, and you can see that it’s been incredibly busy and extremely dangerous circumstances.”

Air Spray, founded in 1967 and headquartered in Edmonton, operates nine L-188 Electra heavy air tankers in Canada, plus 11 twin-engine Turbo Commander AC-690 bird dog aircraft. The bird dog–or lead aircraft–is flown by a specially trained pilot and also carries an air attack officer who directs the air tankers where and when to drop their 3,000-gallon retardant loads.

Smoke billows into the sky as fire closes in on the Phoenix Heli-Flight ramp. Remarkably, the company's facilities sustained little damage. Ryan Tyler Photo
Smoke billows into the sky as fire closes in on the Phoenix Heli-Flight ramp. Remarkably, the company’s facilities sustained little damage. Ryan Tyler Photo

Lane said that all early indications were pointing to a busy fire season this year, so Air Spray spent the winter getting ready.

“We readied another new tanker for the fleet as quickly as we could, just for this kind of scenario. But we were completely surprised about the degree of intensity with the start of the season on April 19. Both B.C. and Alberta wanted two groups straight away in April.”

An Air Spray group consists of one four-engine Electra tanker with a captain and a first officer, plus a Turbo Commander bird dog and its pilot. (The air attack officer is a government contractor who has command and control over the fire.)

When Skies spoke to Lane on May 17, Air Spray had four groups operating in Alberta, plus an additional bird dog aircraft offering tactical ground support services. “As aircraft have become available, we’ve basically just been pushing assets out the door as quickly as we could.”

With seasonal contracts in Alberta, British Columbia and the Yukon, Air Spray found itself in a position where it had to re-deploy some of the groups operating in Alberta to service regular contracts elsewhere. Lane said the new tanker came in handy to meet the “accordion of demand, which right now is pulled right out.”

Demand was never higher than on Tuesday, May 3, as “The Beast” closed in on Fort McMurray. Tongues of flame licked at the city and smoke obscured the sky, prompting officials to issue a mandatory evacuation notice. People drove through walls of flame as they tried to make a southbound escape on Highway 63.

At the airport, there was frenetic activity.

“For a three-hour period that day, our wheels up-wheels down [tanker] turnarounds were 12 minutes, in and out of Fort Mac airport,” recalled Lane. “That included eight minutes to reload [with retardant]. We had two crews in and out of Fort Mac, load after load after load. Both of those groups included long-time experienced pilots who had flown the Slave Lake fire. One of them said Fort Mac was worse.”

He paused, and added: “In the end, on that Tuesday evening, we could have had 20 Electras dropping on that fire, and it wouldn’t have made a difference. It was Mother Nature showing us how humble we all should be.”

Although fire advanced to the edge of the airport, most of the buildings were spared. Ironically, the airport fire hall was consumed by the flames.
Although fire advanced to the edge of the airport, most of the buildings were spared. Ironically, the airport fire hall was consumed by the flames.

Changing seasons

When Air Spray was founded 49 years ago, the typical Canadian wildfire season lasted approximately 50 to 60 days, according to Lane. Today, that duration has almost tripled to 145 days, even stretching toward an incredible 220 days south of the border.

There are a few reasons for the longer aerial firefighting seasons. While some of those may be related to climate change, another is that there are simply more assets to protect now than there were a half century ago.

“There wasn’t the same degree of oil and gas assets, and less people living up there,” explained Lane. “There wasn’t as much infrastructure to be defended. And that’s what we’re primarily about–protecting life and infrastructure, property, all that makes a community like Fort McMurray viable. It’s become a bigger task, certainly, because there is that much more out there to defend.”

If the fire had started 60 kilometres north of Fort McMurray, he mused, “we probably wouldn’t have done anything about it. Just let it burn.”

Not only are fire seasons getting longer, but they are also getting more intense.

Jeff Berry is the director of business development at Conair and a 39-year wildfire industry veteran.

“From my experience, the other thing that is changing is the magnitude,” he said. “You have an increase in the length of the season plus an increase in intensity. It seems we’re seeing more aggressive fires; there are multiple causes of that.”

Headquartered in Abbotsford, B.C., Conair’s roots go back to 1958. It now operates close to 70 aircraft that are contracted to fight fires in Alberta, British Columbia, the Yukon, Alaska, Australia and the U.S., including land-based and amphibious air tankers, as well as bird dog planes.

Now in its 47th fire season under the Conair brand, the company had 26 aircraft deployed in Alberta in early May when the fires consumed Fort McMurray. These included contracted Air Tractor AT 802 “Fire Boss” amphibious tankers, Convair 580s, and four Bombardier CL-215T waterbombers operated on behalf of the Alberta government.

Smoke stains the horizon over Fort McMurray. Paul Spring Photo Smoke stains the horizon over Fort McMurray. Paul Spring Photo
Smoke stains the horizon over Fort McMurray. Paul Spring Photo

“We have flown far above normal hours for this time of year,” reported Berry. “On a large fire like Fort McMurray, our primary mission is to achieve attainable objectives. Working with the onsite command team, [Agriculture and Forestry] sets objectives and then dispatches air tankers, with an air attack officer and a bird dog plane, to get over the fire and work with the incident team on the ground. Their priority is always initial attack.

“A large fire like Fort Mac is like a war in a lot of ways,” he continued. “You win it one battle at a time. The key is to pick attainable objectives that will further the goal of containing the fire, one piece at a time.”

Budget woes

Meanwhile, as fire seasons are growing longer and more extreme, governments are grappling with the growing cost of fighting wildfires.

British Columbia budgeted $63 million to fight its fires this year, but by May 27 the province had already burned through $37.8 million–more than half–of those allocated funds.

And, in an ironic coincidence, Alberta announced plans to cut close to $15 million from the provincial wildfire management budget on April 19, 2016–the very day that firefighting crews were called out for the opening day of an early fire season.

The previous contract covered a 123-day period, but Alberta now aims to cut 30 days of aerial firefighting coverage, guaranteeing crews from Air Spray and Conair a shortened 93-day term.

The new 93-day contract period will expire on Aug. 16, meaning that Alberta will need to hire aerial firefighting assets on an as-needed basis after that date.

Operators are most concerned about late summer, when wildfires could still happen after contracts have ended. With less revenue coming in, companies may have to consider contracting aircraft elsewhere, meaning they would not be available if the province did come calling.

In the meantime, however, it’s business as usual in the skies over Alberta’s wildfires.

An Air Tractor AT 802 Fire Boss amphibious tanker drops a load of water. The aircraft can scoop 800 gallons in 12 to 15 seconds. Conair Photo

“In the short term, this has no effect,” said Berry. “In mid-April, we received notice that they were modifying the term of our contract in Alberta. We had already spent the winter getting the aircraft ready, so we knew immediate needs were covered. Primarily, we are concerned about next spring.”

However, Berry emphasized that Conair remains in productive discussions with the province, to “find a way through this.”

In the meantime, he said, the company is focused on fighting wildfires alongside the government of Alberta, wherever its assets may be needed.

The new normal

Some aviation operations fared better than others in the wake of the Fort McMurray wildfires. While no helicopters or airplanes were lost to fire, businesses at the city’s airport suffered operational disruptions due to forced evacuation and facility damage.

Paul Spring, president and operations manager at Phoenix Heli-Flight, a Fort McMurray-based helicopter operator, said the “new normal” keeps changing every day. When Skies spoke to him on June 10, Spring was just shutting down a temporary camp that had been established on the ramp outside his hangar. The facility–which housed upwards of 30 people, including staff who could not return to their own homes–was comprised of eight skid-mounted units, six of which were joined together into a full-service dormitory while two stand-alone sleeper units were placed in a quieter area for night shift workers. A camp cook and attendant kept everything running smoothly from the time the quarters were set up on May 6 to the time they were dismantled more than a month later.

An S-64 Aircrane belonging to Helicopter Transport Services (Canada) drops water on a fire. Sgt Karl Johnson Photo
An S-64 Aircrane belonging to Helicopter Transport Services (Canada) drops water on a fire. Sgt Karl Johnson Photo

Spring said the temporary facility enabled Phoenix Heli-Flight to maintain operational functionality, so its crews could concentrate on fighting fires. In a five-week period at the height of the fire, the company logged 1,200 flying hours with nine helicopters.

But while the pace of business hasn’t slowed all that much, Spring said the biggest challenges in the aftermath of the fires have been financial. Phoenix Heli-Flight’s headquarters sits on a 36-acre parcel of land; more than 20 acres of woods surrounding the facility were lost.

“To protect our own operations, we had to bring in mulching equipment and drop the forest around us,” he said. “That took eight days and nearly $100,000 just to protect our facilities. And then there’s been the cost of setting up the camp.”

That, in addition to the flying, has kept everyone at Phoenix busy. But by June 10, said Spring, people had been able to slow down a bit and catch a breath.

“We are reintegrating the town; the rebuilding process will start,” he said. “Forestry has released some of our machines. It’s really calm and we’ve had rain, although there are no guarantees it won’t pick up here again. A lot of this fire has dug in underground because there was no moisture. It’s not out; it’s hiding now.”

A Government of Alberta CL-415 waterbomber drops a load near Fort McMurray. Jason Franson/CP Photo
A Government of Alberta CL-415 waterbomber drops a load near Fort McMurray. Jason Franson/CP Photo

As for the future, Spring said only time will tell. “We’ll be feeling the repercussions [of this fire] for years to come,” he said. “It will be a couple of years before the town is back to normal. As for work, who knows if this will bring us additional work? There will be a lot to clean up–moving fuel, mapping, etc. But we used to do a lot of environmental assessments for oil companies and now there is nothing to check on any more. We likely won’t know the full impact on business until winter.”

Pulling together

Now that the crisis point has passed, Paul Lane of Air Spray said there will be some lessons learned from the Fort McMurray fires.

“After Slave Lake there was an inquiry. One of the in-house lessons we learned at Air Spray was to get a debrief from everyone who had been on the fire.”

He said it’s common practice for mechanics, pilots, and managers to work with other aerial firefighters to establish best practices and share information.

“In every sense, we have to work effectively in the field, and there are relationships at every level,” he said. “We are making sure our safety management system is utilized, and reports are shared between ourselves and all the operators. It’s a professional operation; you wouldn’t expect to see anything otherwise.”

That spirit of cooperation extends to the helicopter industry as well.

A group of South African firefighters poses in front of a Coldstream Helicopters machine. Coldstream Helicopters Photo
A group of South African firefighters poses in front of a Coldstream Helicopters machine. Coldstream Helicopters Photo

Morin of Wood Buffalo Helicopters said the industry pulled together, as it always does in a crisis. “On these large fires, there is always a huge amount of camaraderie between helicopter crews, regardless of the company name on the aircraft,” he said.

Summit Helicopters’ Heather Pelley agreed. “Being on the front lines, I saw how we all came together 100 per cent, no one more than any other.

Lisa Gordon is editor-in-chief of Skies magazine. Prior to joining MHM Publishing in 2011 to launch Skies, Lisa worked in association publishing for 10 years, where she was responsible for overseeing the production of custom-crafted trade magazines for a variety of industries. Lisa is a graduate of the Journalism program at Ryerson University.

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